
Up-Front Simulation is a key driving force behind today's New Product Development Paradigm Shift
Conventional product development methods are costly, time-consuming, and
inefficient for manufacturers to compete today. Typically organizations race to
create a design so physical prototypes can be repeatedly built, tested, rebuilt
and retested. A new simulation-driven approach (
SE/ALD)
represents a significant cultural change --- a paradigm shift. Now leading
organizations are performing simulation first at the concept stage to explore
alternatives, spot flaws, and optimize product performance before the detailed
design or single physical prototype is created. The process allows key
decisions to be made on functionality, geometry and materials early based on
testing computer-generated models.
The process relies heavily on setting targets
for overall product requirements. Targets are cascaded from system to
sub-systems and assemblies to individual components. The product can then be
designed from the component level up to satisfy these various levels of
requirements with much greater assurance of overall product success.
Finally hardware prototypes are built and tested primarily to validate these
virtual prototypes. Of course, some changes will still occur at physical
testing phases, but the number of costly and time-consuming changes is reduced
by orders of magnitude.
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